Aeration Systems

Fine Bubble Tubular Diffuser

Tube-shaped membrane diffusers (AIRFIN 1/2/3/4) that release fine bubbles for high oxygen transfer efficiency in aeration tanks, available in Ø63 to Ø114 mm sizes.

AIRFIN 1 EPDM Ortho

AIRFIN Fine Bubble Tubular Diffusers are high-performance tube-shaped membrane diffusers designed for maximum oxygen transfer efficiency in wastewater aeration tanks. Available in four models — AIRFIN 1 (Ø63 mm), AIRFIN 2 (Ø75 mm), AIRFIN 3 (Ø90 mm), and AIRFIN 4 (Ø114 mm) — they cover air flow demands from 2 to 70 m³/hr per diffuser.

Each diffuser features an EPDM, Silicon, or HTPU membrane over a corrosion-free ABS + uPVC/PP support pipe, producing fine bubbles of 1–2 mm (up to 4 mm on AIRFIN 4) for high SOTE — up to 37.5% at 3 m water depth. Selectable perforation sizes (0.65–2 mm) let the diffuser be tuned to match process air demand and efficiency targets.

Factory assembled for ease of operation, the diffusers feature backflow prevention, a self-purging system, and fixed or floating (retrievable) designs. Systems are expandable in the field without special tools and support mechanical or chemical cleaning for clogged diffusers.

Key features

  • EPDM/Silicon/HTPU membrane options with selectable perforation sizes (0.65–2 mm)
  • ABS + uPVC/PP corrosion-free support pipe — no metallic parts in the tank
  • Fine bubble size of 1–2 mm (up to 4 mm on AIRFIN 4) for maximum oxygen transfer
  • Buoyant and non-buoyant designs with fixed/floating (retrievable) options
  • Factory assembled diffuser for ease of operation
  • Self-purging system with backflow prevention
  • Maximum life expectancy of 7–8 years with regular cleaning frequency
  • System expandability in field without special tools
  • Mechanical/chemical cleaning system for clogged diffusers
  • Partial or complete replacement systems available

Outcomes

  • Up to 37.5% SOTE at 3 m water depth (AIRFIN 3)
  • Up to 15.2 kg O₂/kWh aeration efficiency
  • Air flow range from 2 to 70 m³/hr across the product line
  • Active surface area from 0.21 to 0.49 m² per diffuser

Who it's for

Municipal and industrial wastewater treatment plants, sewage treatment plants, activated sludge systems, aerated lagoons, oxidation ponds, aerobic digesters, and process industries including pharmaceutical, food & beverage, chemical, textile, leather, pulp & paper, and aquaculture.

Models & variants

Four tubular fine-bubble diffuser models from Ø63 mm to Ø114 mm, covering air flows from 2 to 70 m³/hr.

Ø63 mm tubular fine-bubble diffuser, 1020 mm length, for standard aeration duties.

SpecValue
SizeØ63 × 1020 mm (2.6" × 40")
Membrane IDØ63 mm
Perforation length & count1000 mm / 14,080 nos.
Perforation size0.65 / 1 / 1.2 / 1.5 mm
Active surface area0.21 m²
Air flow range / diffuser2–15 m³/hr
Bubble size1–2 mm
Standard design flow @ 3 m10 m³/hr
SOTE @ 3 m (1 mm perforation)18.06%
Typical standard aeration efficiency6.8–5.1 kg O₂/kWh
Area of influence0.4–1.5 m²
MOC of support pipeABS + uPVC/PP – Ø63 mm OD
Weight1.8 kg

Performance envelope

Operating range across AIRFIN 1–4 models, rated at 3 m water depth with 1 mm perforation.

MetricMinMaxUnit
Air flow per diffuser (AIRFIN 1: 2–15 · 2: 2–20 · 3: 2–20 · 4: 4–70)270m³/hr
Standard design flow @ 3 m (AIRFIN 1: 10 · 2: 12 · 3: 15 · 4: 36)1036m³/hr
SOTE @ 3 m (1 mm perforation) (AIRFIN 1: 18.06% · 2: 25.26% · 3: 37.5% · 4: 30%)18.0637.5%
Aeration efficiency5.115.2kg O₂/kWh
Active surface area0.210.49m²
Area of influence0.44.5m²
Weight1.87kg

Common construction

Specifications shared across AIRFIN 1–4 models.

SpecificationValue
Membrane materialEPDM / Silicon / HTPU
Perforation size options0.65 / 1 / 1.2 / 1.5 / 2 mm
Bubble size1–4 mm
Material of support pipeABS + uPVC/PP
Backflow preventionYes
Self-purging systemYes
Design typeFixed / Floating (Retrievable)
Life expectancy7–8 years with regular cleaning

Applications

  • Activated sludge systems

    Fine-bubble aeration for conventional and extended-aeration activated sludge processes.

  • Municipal STPs & sewage treatment

    Oxygen transfer for municipal sewage and wastewater treatment plants.

  • Industrial ETPs

    Process aeration for pharmaceutical, chemical, textile, food & beverage, leather, and pulp & paper effluent treatment.

  • Aerated lagoons & oxidation ponds

    Aeration for stabilisation ponds and lagoon-based treatment systems.

  • Aquaculture

    Dissolved oxygen supply for aquaculture process water.

Focus areas

  • Waste Water Treatment

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